Assembling the levelshifter PCB

Introduction

In this post, I want to show you how I assembled the levelshifter PCBs (which I previously designed) with my DIY hotplate (which I also previously designed).

Applying paste

To warn you, this is actually my first time doing this.

Solder paste and syringe

So I prepared the solder paste with the syringe and started applying it to some PCBs. I used way too much paste at first, but after a few tries I figured it out.

Solder paste applied

Looks good enough, doesn't it? Let's get to soldering.

Reflow Soldering Iron

A reflow profile also came with the solder paste I bought. It looks like this:

Reflow curve

After I had programmed this reflow profile into my reflow soldering iron I placed the PCB on the iron and pressed start.

PCB on the reflow soldering iron

Too Hot?

Unfortunately, the first run didn't go so well, as you can see in this picture:

Toasty PCB

We have got a toasty PCB!

On the left side you can see the PCB from my first run, which was set to a too high temperature. On the right a fresh PCB as comparison. I may need to adjust the programming of my reflow soldering iron...

But for now I just lowered the overall temperature.

Summary

All in all it went pretty great I would say. One toasty PCB, 4 good looking ones. I don't see any solder bridges and the solder melted well on all solder joints.

All five PCBs

Next time I will test the levelshifter using a PS/2 breakout board.